Automated forging and heat treatment line

Kovacs Ltd. ยท Mezokovesd, Hungary

Integrated forging and machining for demanding industrial programs.

Kovacs combines hot forming, cross wedge rolling, heat treatment, CNC machining, grinding, finishing and validation in one 32,000 m2 production site.

40+ years family-owned manufacturing experience
321 employees, including 270 blue-collar specialists
EUR 32-40M yearly revenue range from the company deck
30k-800k units/year target series size

Why Kovacs

One accountable supplier from forged blank to validated component.

For commercial vehicle, automotive, agricultural machinery, electric motor and pump programs, Kovacs reduces handoffs by keeping engineering, tooling, forging, machining and quality control under one operating system.

IATF 16949:2016 ISO 14001 Own engineering and tool plant
Kovacs production facility aerial view

Manufacturing capability

Heavy forming capacity with precision finishing.

Hot forged parts in production

Forging

Hatebur HM75XL, cross wedge rolling and 5 Smeral presses.

Rawbar cutting d30-d150, forged weights from 0.8-30 kg, press range up to 4000 t.
Automated machining cell

Machining

60 turning machines and 23 machining centers.

Mori Seiki, Murata, Laru, Doosan, Samsung and Emag equipment for mid-sized series.
Finished machined industrial component

Finishing

Grinding, balancing, painting and preassembly.

6 grinding machines plus thread inserts, pressing, impregnation and leak testing.
Quality inspection at Kovacs

Quality systems

Process control built for customer-specific requirements.

CMM, Jenoptik Opticline, contourgraph, surface roughness measurement, ZEISS Contura G2/Accura, GOM Inspect, ultrasonic and crack inspection support controlled release.

Engineering

Tool design, simulation, tool and fixture production using NX, Creo, AutoCAD, EdgeCam and Forge.

Traceability

SAP, data matrix identification, IMDS reports, SupplyOn and Q-DAS process capability software.

Sustainability

4.6 MW solar park installation supports the modern production footprint.

Customer fit

Built around transmission, commercial vehicle and industrial component programs.

Referenced customer/product areas include ZF Group, Scania, Swepart, Linamar, Albin and Grundfos Hungary for forged, pre-machined and pre-turned parts, shafts, rotors and brackets.

Kovacs truck
Map showing Kovacs location in north-eastern Hungary

Location and logistics

North-eastern Hungary, 1 km from the M3 highway.

Mezokovesd is approximately 120 km from Budapest, giving Kovacs direct motorway access while keeping the full manufacturing flow on one site.

Sales contact

Send a drawing, target volume or process question.

Erika Kurucz kurucze@kovacskft.hu +36 30 325 3461 www.kovacskft.hu